KIA RIO

Since 2000 of release

Repair and car operation



Kia Rio
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, А5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. A transmission
+ 9. Axes and power shafts
+ 10. A suspension bracket
+ 11. Wheels and tyres
- 12. A steering
   12.1. Specifications
   12.2. A steering without the hydraulic amplifier
   12.3. Check of the helmsman management without the hydraulic amplifier
   12.4. A steering column without the hydraulic amplifier
   12.5. A steering with the hydraulic amplifier
   12.6. Check of pressure of a liquid in hydraulic system
   12.7. Check of effort of turn of a steering wheel
   12.8. Check of level of a liquid
   12.9. Prorolling of hydraulic system of the amplifier of a steering
   12.10. A belt of a drive of the pump of the amplifier of a steering
   12.11. Steering transfer with the steering amplifier
   12.12. The pump of the amplifier of a steering
+ 13. Brake system
+ 14. A body
+ 15. Air central air
+ 16. The electric equipment


стоимость ведение бухгалтерии




12.11. Steering transfer with the steering amplifier
THE GENERAL DATA

Steering transfer with the steering amplifier

1 – an intermediate shaft of a steering column;
2 – steering transfer;
3 – a protective cover;
4 – bolts;
5 – a tip of steering draught;
6 – a rotary fist;
7 – a nut of fastening of a tip of steering draught;
8 – шплинт.

Elements of steering transfer with the steering amplifier

1 – a tip of steering draught;
2 – a counternut;
3 – a collar;
4 – a protective cover;
5 – a wire collar;
6 – a connector;
7 – the transfer plug;
8 – a sealing ring;
9 – consolidation рейки;
10 – a counternut;
11 – a stopper;
12 – a spring;
13 – a sliding emphasis;
14 – a lock ring;
15 – an oil sealing ring;
16 – the plug of an entrance shaft;
17 – a gear wheel shaft;
18 – a bolt;
19 – the case of the regulating valve;
20 – a sealing ring;
21 – картер steering transfer;
22 – a rubber support;
23 – an arm;
24 – маслопроводы;
25 – gear рейка;
26 – internal directing.

Removal

PERFORMANCE ORDER
1. Lift a forward part of the car and fix on support.
2. Remove wheels.
3. Take шплинты and turn away a nut of fastening of pins of spherical hinges of tips of steering bent for to rotary fists.
4. Stripper OK670 321 019 squeeze out pins of spherical hinges of tips of steering draughts from rotary fists.

The prevention

For an exception of damage of a carving of a pin screw on a carving a time nut.


5. Remove каталитический neutralizer.
6. Disconnect returnable and pressure head hoses.

The prevention

At a detachment of hoses use rags or the suitable container for gathering of a liquid from hydraulic system of the amplifier of a steering.


7. Remove an intermediate shaft.
8. Turn out four bolts of fastening of steering transfer.
9. Move steering transfer to the left and take the right steering draught through an aperture in a wing arch.

10. Remove steering transfer on the right side of the car.

Dismantling

PERFORMANCE ORDER
1. Fix steering transfer to a vice which sponges are closed by brass plates.
2. Remove маслопроводы.
3. Before отворачиванием a tip of steering draught note a relative positioning of steering draught, a counternut and a tip of steering draught.
4. Loosen the a counternut also turn away the left tip of steering draught from steering draught.
5. Remove a small collar of fastening of a protective cover of steering draught.
6. Remove a wire collar of fastening of a protective cover of steering draught.
7. Remove a protective cover.
8. Separate steering draught from gear рейки.
9. Turn away a counternut of fixing of a stopper and turn out a stopper.

10. Remove a spring and a sliding emphasis.

11. Remove a spring lock ring of the regulating valve.
12. Remove an oil sealing ring.
13. Turn out two bolts of fastening of the case of the regulating valve.
14. Remove the case of the regulating valve and knot of the regulating valve.
15. If necessary remove a lining from картера steering transfer.
16. Remove a sealing ring.
17. Remove the low bearing of a gear wheel from картера steering transfer.
18. A rubber hammer beat out a gear wheel and knot of the regulating valve from the case.
19. Remove four teflon adjusting linings from knot of the regulating valve.
20. The special tool beat out the bearing from the case of the regulating valve.
21. The special tool rotate the plug gear рейки while the hook will not be combined with a groove in картере steering transfer.
22. Turn the plug.
23. Remove gear рейку on the right side of steering transfer.
24. Remove the plug with gear рейки.
25. Remove a sealing ring of round section.
26. The special tool remove a sealing ring, striking a hammer on gear рейке.
27. An inertial hammer and a stripper take a sealing ring gear рейки.
28. Remove arms and condensing rings.

Check

PERFORMANCE ORDER
1. Check up details of steering transfer on absence of cracks or damages, and also on non-uniformity of deterioration of teeths рейки. If necessary replace the worn out details.
2. Check up sealing rings on absence of non-uniform deterioration and damages. If necessary replace the worn out details.
3. Establish gear рейку on V-shaped blocks and by the indicator of hour type measure a deflection рейки. If the deflection exceeds admissible value replace рейку.

Assemblage

PERFORMANCE ORDER
1. Establish condensing rings and arms.

The prevention

Establish an end face of a spring and ledges of sealing rings on the special tool.


2. The special tool establish a sealing ring on gear рейку.
3. The special tool establish a sealing ring of round section on the piston.
4. Establish on an end face gear рейки a protective cap and on a cap establish the plug.
5. Establish on gear рейку protection of an oil condensing ring, as is shown in drawing. Establish gear рейку with protection in картер steering transfer.
6. A hammer and the special tool establish the bottom bearing in the case of the regulating valve.
7. If replacement of the case of the valve, knot of the regulating valve or картера steering transfer was spent, pick up adjusting linings at installation of the case of the regulating valve.
If replacement of details was not spent, establish all earlier removed linings.
8. The special tool establish teflon adjusting linings in knot of the regulating valve.
      – Establish the first sealing ring (the closest to the bearing), moving a pusher to the first flute.
      – Establish a lining, moving the big end send on a sealing ring.
      – Before installation of the second lining establish распорную the plug in the case of the regulating valve, as is shown in drawing. Establish a lining, using the mandrel and a pusher.
      – Before installation of the third lining establish two распорных plugs in the case of the regulating valve.
Check up that two распорных plugs are established as a single whole. Establish the third lining.
      – To establish the fourth lining, turn the second распорную the plug so that the small ends распорных plugs have met on knot of the regulating valve.
9. Insert knot of the regulating valve into the case and make sure that it was established properly.

10. Establish a new sealing ring of round section.

11. Establish the case with knot of the regulating valve and fix bolts, having tightened their demanded moment.

The inhaling moment: 21–26 Nm

12. The special tool establish the bearing.
13. The special adapter establish a lining.
14. Establish a sliding emphasis.
15. Establish a spring.

16. Apply a thin film hermetic on a stopper carving. Screw a stopper and tighten its demanded moment.

The inhaling moment: 19,6 Nm

17. Loosen the a stopper.
18. Tighten a stopper of a sliding emphasis the moment of an inhaling 4,9 Nm, then ослабьте it on 67,5

19. By special tool OK130 322 020 measure the moment проворачивания a shaft of steering transfer.

The moment проворачивания in the centre gear рейки 90 : 0,8–1,3 Nm

20. If the moment проворачивания does not correspond to demanded values, repeat steps 18–21.
21. Tighten a counternut the moment 39–49 Nm.
22. Establish steering draughts.
23. Combine a washer with deepening gear рейки and bend it.
24. Pulling on steering draughts establish protective covers of steering transfer.
25. Fix the big party of a cover a wire having wrapped up it on two turns and twirl the ends of a wire 4–4,5 times.

The prevention

Be cautious not to damage a wire of fastening of a cover.


26. Fix a cover from the smaller party a collar.
27. Screw a counternut of the left steering draught and combine the labels put before a reversing of a nut. Screw a tip of the left steering draught and combine the labels put before a reversing of a tip. Tighten a counternut of a tip of steering draught.
28. Establish маслопроводы.

Installation

PERFORMANCE ORDER
1. Establish steering transfer on the right side of the car.
2. Connect an intermediate shaft to shaft of a gear wheel of steering transfer and fix a coupling bolt.

The inhaling moment: 18–26 Nm

3. Connect returnable and pressure head hoses.

The inhaling moment: 39–59 Nm

4. Fix steering transfer by bolts and nuts.

The inhaling moment: 37–52 Nm

5. Establish каталитический neutralizer.

The inhaling moment: 37–52 Nm

6. Establish pins of spherical hinges of tips of steering draughts in rotary fists. Screw nuts of fastening of pins, tighten their demanded moment.

The inhaling moment: 37–52 Nm

7. Establish шплинты.
8. Establish wheels.

The inhaling moment: 88–118 Nm

9. Lower the car.

10. Fill in a liquid about hydraulic system of the amplifier of a steering and remove from it air.