KIA RIO

Since 2000 of release

Repair and car operation



Kia Rio
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, А5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. A transmission
+ 9. Axes and power shafts
+ 10. A suspension bracket
+ 11. Wheels and tyres
+ 12. A steering
- 13. Brake system
   13.1. Specifications
   13.2. Check of the vacuum amplifier of brakes with use of devices
   13.3. The unilateral vacuum valve
   13.4. The vacuum amplifier of brakes
   13.5. Prorolling of hydraulic system of a drive of brakes
   13.6. Check of brake tubes
   13.7. Check and replacement of brake hoses
   + 13.8. A brake pedal
   13.9. Replacement of lobbies brake колодок
   13.10. Replacement brake колодок on back drum-type brakes
   13.11. Repair of a support of a forward brake
   13.12. Repair of the working brake cylinder
   13.13. The main brake cylinder
   13.14. The pressure terminator
   13.15. A lay brake
   13.16. The block of management ABS
   13.17. The block of hydraulic management (HCU)
   13.18. The forward gauge of frequency of rotation of a wheel
   13.19. The back gauge of frequency of rotation of a wheel
   + 13.20. A gear rotor of the gauge of frequency of rotation of a wheel
   13.21. The basic survey
   13.22. Check of functionality
+ 14. A body
+ 15. Air central air
+ 16. The electric equipment


16х48 сетка сварная оцинкованная в Москве




13.9. Replacement of lobbies brake колодок
THE GENERAL DATA

Brake disk and lobbies brake колодки

1 – a brake hose;
2 – a bolt;
3 – a support;
4 – brake колодки;
5 – the holder of a support;
6 – a directing plate;
7 – a plate;
8 – screws;
9 – a brake disk.

Removal

PERFORMANCE ORDER
1. Lift the forward party of the car and fix on support.
2. Remove forward wheels.
3. Remove two protective covers, turn out two bolts and remove a support.
4. Remove brake колодки and plates of support brake колодок.
5. Measure a thickness brake колодок.

The minimum thickness brake колодки: 2,0 mm

6. A nakidnym wrench disconnect a brake tube, thus collect the leaked brake liquid.
7. Turn out two bolts and remove the holder of a support.
8. Measure a thickness of a brake disk in four places on a circle.

The minimum thickness of a brake disk: 20 mm

9. By the indicator of hour type measure palpation of a brake disk.

The maximum palpation: 0,06 mm


The prevention

Excessive palpation can be caused the free bearing of a nave of a wheel.


10. Turn out two screws and remove a brake disk.

11. Remove a rust and a step on perimetre of a brake disk. If necessary replace a brake disk.

Check

PERFORMANCE ORDER
1. Check up overlays brake колодок on absence of pollution by oil or lubricants, deterioration, cracks, and also measure a thickness of overlays brake колодок.

Thickness brake колодок:
The nominal: 10,0 mm
Is minimum admissible: 2,0 mm

2. Visually check up the basis brake колодок on absence of damages, cracks or non-uniform deterioration.

3. Measure a thickness of a brake disk.

Thickness of a brake disk:
The nominal: 22 mm
Is minimum admissible: 20 mm

4. By the indicator of hour type measure palpation of a brake disk on distance of 812 mm from external edge.

Maximum permissible palpation: 0,06 mm.


The prevention

Excessive palpation can be caused the free bearing of a nave of a wheel.

Palpation measurement spend on distance of 812 mm from external edge of a brake disk.


Installation

PERFORMANCE ORDER
1. Establish the new or restored brake disk and fix its two screws.
2. Establish the holder of a support and fix its two bolts.

The inhaling moment: 78102 Nm

3. A nakidnym wrench connect a brake tube to a support.

The inhaling moment: 1318 Nm

4. Special tool OKK30 430 017 press the piston into the support cylinder.

5. Establish brake колодки in a support and establish a support on the holder of a support.
6. Grease and screw two bolts and plugs and tighten their demanded moment.

The inhaling moment: 3040 Nm

7. Remove air from a hydraulic contour of brake system
8. Check up absence of leaks of a brake liquid.