KIA RIO

Since 2000 of release

Repair and car operation



Kia Rio
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, А5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. A transmission
+ 9. Axes and power shafts
+ 10. A suspension bracket
+ 11. Wheels and tyres
+ 12. A steering
+ 13. Brake system
+ 14. A body
+ 15. Air central air
- 16. The electric equipment
   16.1. Specifications
   16.2. Electric chains
   + 16.3. The generator
   + 16.4. The storage battery
   16.5. A starter
   16.6. Check at проворачивании a cranked shaft not the heated-up engine
   16.7. Check of an electric chain of the traction relay
   16.8. Check of the traction relay
   16.9. Check of brushes and щеткодержателя
   16.10. Check of coils статора
   16.11. Rotor check
   16.12. Removal and starter installation
   16.13. Starter repair
   16.14. The multipurpose switch
   16.15. A sound signal
   16.16. The block of safety locks and the relay, established in car salon
   16.17. Check of the relay of the activator of the lock of a door
   16.18. Check of the switch of adjustment of position of an external rear-view mirror
   16.19. Check of the activator of position of an external rear-view mirror
   16.20. Engine check стеклоподъемника
   16.21. Check of a heater of back glass
   16.22. Repair of a current-carrying strip of a heater
   16.23. The engine of a screen wiper of a windscreen
   16.24. Стеклоомыватели
   16.25. Adjustment of light of headlights
   16.26. Adjustment of light of antifog headlights
   16.27. Safety pillows (SRS)
   16.28. Precautionary labels
   16.29. A pillow of safety of the driver and a spiral wire
   16.30. Check of a pillow of safety
   16.31. Check of a spiral wire (spring)
   16.32. A pillow of safety of the forward passenger
   + 16.33. Electric schemes







16.13. Starter repair
THE GENERAL DATA

Starter

1 – a forward cover;
2 – the lever;
3 – a rotor;
4 – the traction relay;
5 – статор with coils;
6 – щеткодержатель with brushes;
7 – a back cover;
8 – обгонная муфта.

Dismantling

PERFORMANCE ORDER
1. Turn out a nut from the M. plug
2. Remove a wire статора from the M. plug

The prevention

In the presence of linings between the traction relay and the starter case, collect and will put them aside.


3. Turn out two screws and remove the traction relay.
4. Remove a spring плунжера the traction relay.
5. Disconnect плунжер from the lever and remove плунжер.
6. Turn out hairpins of fastening of a back cover. Remove a forward cover from the starter engine. At presence remove from the engine planetary transfer.
7. Remove the lever.
8. Tubular оправкой bring down a clamp of a lock ring.
9. Remove a lock ring.
10. Remove a clamp of a lock ring and обгонную муфту.
11. Turn out two screws and remove a back cover with щеткодержателем.
12. Take a rotor from статора.
13. Remove washers from a rotor shaft.

Assemblage

PERFORMANCE ORDER
1. Establish earlier removed washers on a rotor shaft.
2. Establish a rotor in the case статора.
3. Establish щеткодержатель in a back cover and fix screws.

The inhaling moment: 2,4–4,4 Nm

4. Establish обгонную муфту and a clamp of a lock ring on a rotor shaft.
5. Establish a lock ring in a flute of a shaft of a rotor.
6. Establish a clamp of a lock ring on a lock ring.
7. Establish the lever.
8. At presence establish planetary transfer.
9. Establish a forward cover.

10. From outside a back cover establish and screw hairpins.

The inhaling moment: 3,8–7,1 Nm

11. Insert плунжер into the lever.
12. Insert a spring of the traction relay.
13. Establish the traction relay and fix screws.

The inhaling moment: 4,1–7,6 Nm

14. Submit pressure of the storage battery to plug S and the case of the traction relay and check up that плунжер it is put forward outside and stops.
15. Measure a backlash between a clamp of a lock ring and a flange of a forward cover.

Backlash: 2,0 mm


The prevention

Do not submit pressure of the storage battery on the traction relay during more 10 with.


16. If the backlash differs from demanded, adjust it, increasing or reducing number of linings between the traction relay and a forward cover.
17. Connect a coil wire статора to the plug of M of the traction relay.