KIA RIO

Since 2000 of release

Repair and car operation

2. Engines A3E, А5D

THE GENERAL DATA

The oil pallet

1 – a bolt, 7,8–11 Nm; 2 – the oil pallet; 3 – the mesh filter; 4 – a bolt; 7,8 – 11 Nm;

5 – a nut, 37–52 Nm; 6 – a reception exhaust pipe and каталитический neutralizer; 7 – a bolt, 37–52 Nm; 8 – a nut, 37–52 Nm

Elements of a motor compartment and the engine

1 – a bolt, 7,8–11 Nm; 2 – the radiator fan; 3 – a nut, 7,8–11 Nm; 4 – заборник fresh air; 5 – a bolt, 7,8–11 Nm; 6 – an accelerator cable;

7 – a clip of the storage battery; 8 – the storage battery; 9 – a support of the storage battery; 10 – an arm of the storage battery; 11 – a nut, 31,4–46,1 Nm; 12 – a management cable

Rotary fist, power shaft and каталитический neutralizer

1 – a bolt, 37–52 Nm; 2 – a nut, 37–52 Nm; 3 – an arm; 4 – a reception exhaust pipe and каталитический neutralizer; 5 – a nut, 53–64 Nm;

6 – a power shaft; 7 – the spherical hinge of the bottom cross-section lever of a forward suspension bracket; 8 – the spherical hinge of a tip of steering draught; 9 – a rotary fist

Support of the power unit

1 – a rubber support №2 power units; 2 – a bolt, 37–52 Nm; 3 – a bolt, 66–93 Nm; 4 – an arm of a support of the power unit; 5 – a bolt, 37–49 Nm; 6 – a rubber support №3 power units; 7 – a nut, 60–85 Nm; 8 – a rubber support №1 power units;

9 – a bolt, 66–93 Nm; 10 – a bolt, 43–54 Nm; 11 – a nut, 71–93 Nm; 12 – a nut, 37–52 Nm; 13 – the bottom beam; 14 – a nut, 37–52 Nm; 15 – a nut, 71–93 Nm

Transmission (2) and the engine (1)

Removal

PERFORMANCE ORDER

1. Disconnect wires from the storage battery 2. Remove the storage battery and a battery support. 3. Merge cooling liquid from cooling system. 4. Remove заборник fresh air. 5. Loosen the collars also remove the top and bottom hoses of a radiator. 6. Disconnect an accelerator cable. 7. Disconnect a hose of giving of fuel from a fuel highway. The prevention Do not smoke and do not use an open flame about elements of fuel system as it can lead to explosion. 8. Loosen the collars also disconnect the hoses going to a heater 9. Disconnect a vacuum hose from the vacuum amplifier of brakes. 10. Disconnect electric sockets from fuel atomizers. 11. Disconnect from the engine electric sockets. 12. On cars with an automatic transmission disconnect a cable of management from a transmission. 13. On cars with a mechanical transmission disconnect draughts of a choice and a gear change from a transmission. 14. On cars with a mechanical transmission disconnect a tube from the working cylinder of coupling and remove the working cylinder of coupling 15. On cars with an automatic transmission disconnect an electric socket of the switch of the indicator of the included transfer. 16. On cars with an automatic transmission disconnect an electric socket from the electromagnetic valve. 17. On cars with an automatic transmission, disconnect from a transmission more cool hose for трансмиссионной liquids. 18. Disconnect hoses from the pump of the amplifier of a steering. 19. Disconnect electric sockets from V-contact and starter S-contact. 20. Disconnect electric sockets from V-contact of a socket of the generator. 21. Turn out four bolts of fastening of the compressor of the conditioner. 22. Remove both lobbies of a wheel. 23. Remove a reception exhaust pipe and каталитический neutralizer. 24. Take шплинты and turn out nuts of fastening of tips of steering bent for to rotary fists. 25. Turn out bolts and nuts of fastening of the left and right bottom levers to rotary fists 26. Turn out on two bolts and nuts of fastening of amortisation racks to rotary fists. 27. Mount pull out internal hinges of power shafts from a transmission. 28. Support the engine the load-lifting mechanism. 29. Turn out four nuts and four bolts of fastening of the engine to the bottom beam. 30. Turn out two bolts of fastening of the top arm of a support №1 power units. 31. Turn out two nuts of fastening of a support №2 power units. 32. Turn out four bolts of fastening of the top arm of a support №2 power units. 33. Turn out two nuts of fastening of a support №3 power units. 34. Remove the engine together with a transmission from the car.

Installation

PERFORMANCE ORDER

1. Establish the engine together with a transmission in a motor compartment of the car. 2. Screw two nuts of fastening of a rubber support №3 power units. The inhaling moment: 60–85 Nm 3. Screw bolts of fastening of an arm of a support №3 power units and screw nuts of fastening of a rubber part of a support. The inhaling moments: Nuts: 66–93 Nm Bolts: 37–52 Nm 4. Screw four bolts and nuts of fastening of the engine to the bottom beam. The inhaling moments Nuts: 37–52 Nm Bolts: 71–93 Nm 5. Remove the load-lifting mechanism supporting the engine. 6. Establish new lock rings on power shafts. 7. Easy blows establish internal hinges of equal angular speeds of power shafts in a transmission, thus cuts of lock rings should be directed upwards. 8. Establish the bottom parts of shock-absorbers on rotary fists and fix their bolts and nuts. 9. Establish fingers of spherical hinges of the bottom levers of a forward suspension bracket in rotary fists. 10. Establish fingers of spherical hinges of tips of steering draughts in rotary fists. 11. Establish a reception exhaust pipe and каталитический neutralizer. The inhaling moment: 37–52 Nm 12. Establish the conditioner compressor. 13. Connect electric sockets to V-contact of a socket of the generator 14. Connect electric sockets to V-contact and starter S-contact. 15. Connect hoses to the pump of the amplifier of a steering. 16. On cars with an automatic transmission, connect to a transmission more cool hose for трансмиссионной liquids. 17. Connect an electric socket to the electromagnetic valve. 18. Connect an electric socket to the switch of the indicator of the included transfer. 19. Establish the working cylinder of coupling and connect to it a tube. The inhaling moments: 18,6–25,5 Nm 20. Connect draught of management and a choice of transfers. The inhaling moments: Draught of management: 37–52 Nm Draught of a choice: 16–235 Nm 21. Fix a nut with a washer draught of an automatic transmission. The inhaling moment: 31,4–46,1 Nm 22. Connect electric sockets to the engine. 23. Connect electric sockets to fuel atomizers 24. Connect a vacuum hose to the vacuum amplifier of brakes. 25. Connect hoses going to a heater. 26. Connect a hose of giving of fuel to a fuel highway. 27. Establish an accelerator cable. 28. Establish the top and bottom hoses of a radiator and fix their collars. 29. Establish заборник fresh air. 30. Establish a support of the storage battery and the battery. The inhaling moment: 13,5–16 Nm 31. Fill in cooling liquid in cooling system. 32. Connect wires to positive and negative plugs of the storage battery. 33. Check up levels and, if necessary, add all liquids. 34. Start up the engine, check up its work and absence of leaks of liquids.