KIA RIO

Since 2000 of release

Repair and car operation



Kia Rio
+ 1.1. Short acquaintance to the car
- 2. Engines A3E, А5D
   2.1. Specifications
   2.2. Compression check
   2.3. Camshafts
   2.4. Pistons and rods
   2.5. A cranked shaft
   2.6. Check шатунных and radical loose leaves
   2.7. The air filter (ACL)
   2.8. An accelerator cable
   2.9. A head of the block of cylinders
   2.10. Check of valves
   2.11. Check of a saddle of the valve
   2.12. Check of a spring of the valve
   2.13. A gear belt
   2.14. System of release of the fulfilled gases
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. A transmission
+ 9. Axes and power shafts
+ 10. A suspension bracket
+ 11. Wheels and tyres
+ 12. A steering
+ 13. Brake system
+ 14. A body
+ 15. Air central air
+ 16. The electric equipment







2.13. A gear belt
THE GENERAL DATA

Sequence of removal of details at removal of a gear belt

1 – a bolt, 13–18 Nm;
2 – a pulley of a cranked shaft;
3 – a bolt, 7,8–11 Nm;
4 – a pulley of the water pump;
5 – the bottom casing of a gear belt;
6 – the top casing of a gear belt;
7 – the mechanism of a tension of a gear belt and a spring;
8 – a gear belt;
9 – a bolt, 19–25 Nm;
10 – a bolt, 157–167 Nm;
11 – a directing plate of a gear belt;
12 – a pulley of a gear belt;
13 – a directing roller;
14 – a pulley of a gear belt of a camshaft

Removal

PERFORMANCE ORDER
1. Disconnect a wire from the negative plug of the storage battery.
2. Loosen the bolts and nuts of fastening of the pump of the amplifier of a steering. Having turned the pump, ослабьте a tension of a belt of a drive of the pump of the amplifier of a steering and the conditioner compressor.
3. Remove a belt of a drive of the pump of the amplifier of a steering and / or the conditioner compressor.
4. Loosen the bolts of fastening of the generator and an adjusting bolt of a tension of a belt of a drive of the generator.
5. Turn out bolts of fastening of the generator.
6. Remove a pulley of the water pump.
7. Turn out bolts and remove a pulley of a drive of hinged units and directing plate of a gear belt from a cranked shaft.
8. Turn out bolts and remove the top and bottom casings of a gear belt.
9. Turn a cranked shaft so that the adjusting label on a pulley of a drive of a gear belt of a cranked shaft was combined with the index on the block of cylinders of the engine.

10. Check up that the label I on a pulley of a camshaft of inlet valves was combined with the index on a cover of a head of the block of cylinders and label Е on a pulley of a camshaft of final valves was combined with the index on a cover of a head of the block of cylinders.


The prevention

After combination of labels with indexes do not turn distributive and cranked shaft.


11. Loosen the a bolt of fastening of a roller of the mechanism of a tension of a gear belt.
12. Protect a gear belt pure rags.
13. Remove a roller of the mechanism of a tension.
14. Remove a gear belt from the engine.

The prevention

Note a direction of rotation of a gear belt for its repeated installation in initial position.


Check


The prevention

Strongly do not bend a gear belt and do not change a direction of its rotation. Do not allow oil and lubricant to contact with a gear belt as it will lead to its destruction.


PERFORMANCE ORDER
1. Replace a gear belt if it is polluted by oil or lubricant.
2. Check up a gear belt on absence of damages, deterioration, stratification, cracks on teeths and in the basis of teeths, and also on defects at end faces and a belt underside. In the presence of defects, replace a gear belt.
3. Bend a gear belt on a circle, in diameter 25 mm and check up absence on it of cracks and stratifications.
4. Rotating a roller of the mechanism of a tension of a gear belt, check up absence of jammings, smoothness and ease of its rotation.
5. Check up a condition of pulleys of a gear belt distributive and cranked shaft on absence of deterioration and the broken teeths. If necessary replace pulleys.

Installation

ENGINE A5D

PERFORMANCE ORDER
1. Establish a roller of the mechanism of a tension of a gear belt.

The prevention

At replacement of a gear belt necessarily replace a spring of the mechanism of a tension of a gear belt


2. Take away a roller of the mechanism of a tension of a gear belt on the maximum distance and fix its bolt in this position.
3. Check up that the label on a pulley of a gear belt of a cranked shaft is combined with the index on the block of cylinders.
4. Check up that the label I on a pulley of a camshaft of inlet valves is combined with the index on a cover of a head of the block and label Е on a pulley of a camshaft of final valves is combined with the index on a cover of a head of the block of cylinders.

The prevention

At repeated installation of a gear belt, establish it according to earlier put labels.


5. Establish a gear belt on the pulley of a cranked shaft directing a roller, a pulley of a camshaft of final valves, a pulley of a camshaft of inlet valves and a roller of the mechanism of a tension.
6. Check up that the gear belt does not sag on a branch between a roller of the mechanism of a tension and a pulley of a camshaft of final valves or between pulleys of camshafts.
7. Loosen the the bolt of fastening of a roller of the mechanism of a tension of a gear belt therefore under the influence of a spring the roller will turn and will make a tension of a gear belt.

The prevention

Do not spend an additional tension of a gear belt.


8. Tighten a bolt of fastening of a roller of the mechanism of a tension of a gear belt.

The inhaling moment: 38–51 Nm

9. Turn clockwise a cranked shaft of the engine on two complete revolutions and combine a label on a pulley of a gear belt of a cranked shaft with the index on the block of cylinders of the engine.

10. Check up that a label I on a pulley of a camshaft of inlet valves and label Е on a pulley of a camshaft of final valves were combined with indexes on a cover of a head of the block of cylinders.

11. If labels were not combined with indexes, remove a gear belt and repeat operations on its installation.
12. Check up a tension of a gear belt. Press with effort of 10 kg the middle of a branch of a gear belt between pulleys of camshafts and measure a deflection of a gear belt.

Deflection: 11–13 mm

13. Establish the top and bottom casings of a gear belt and fix their bolts.

The inhaling moment: 7,9–10,7 Nm

14. Establish directing plate of a gear belt and a pulley of a cranked shaft of a drive of hinged units of the engine and fix their bolts.

The inhaling moment: 12,3–17,2 Nm

15. Establish a pulley of the water pump and fix bolts.

The inhaling moment: 12,3–17,2 Nm

16. Establish a belt of a drive of the generator and adjust its tension.
17. Establish a belt of a drive of the pump of the amplifier of a steering and the compressor of the conditioner and adjust its tension.
18. Connect a wire to the negative plug of the storage battery.

ENGINE A3E

PERFORMANCE ORDER
1. Establish a roller of the mechanism of a tension of a gear belt.

The prevention

At replacement of a gear belt necessarily replace a spring of the mechanism of a tension of a gear belt.


2. Take away a roller of the mechanism of a tension of a gear belt on the maximum distance and fix its bolt in this position.
3. Check up that the label on a pulley of a gear belt of a cranked shaft is combined with the index on the block of cylinders.
4. Check up that the camshaft label is combined with the index on a cover of a head of the block of cylinders.

The prevention

At repeated installation of a gear belt, establish it according to earlier put labels.


5. Establish a gear belt and check up absence of sagging of a belt between pulleys of cranked and distributive shaft.
6. Loosen the the bolt of fastening of a roller of the mechanism of a tension of a gear belt therefore under the influence of a spring the roller will turn and will make a tension of a gear belt.

The prevention

Do not spend an additional tension of a gear belt.


7. Tighten a bolt of fastening of a roller of the mechanism of a tension of a gear belt.

The inhaling moment: 18,6–25,5 Nm

8. Turn clockwise a cranked shaft of the engine on two complete revolutions and combine a label on a pulley of a gear belt of a cranked shaft with the index on the block of cylinders of the engine.
9. Check up that a label on a camshaft pulley were combined with the index on a cover of a head of the block of cylinders.

10. If labels were not combined with indexes, remove a gear belt and repeat operations on its installation.

11. Check up a tension of a gear belt. Press with effort of 10 kg the middle of a branch of a gear belt between a pulley of distributive and cranked shaft and measure a deflection of a gear belt.