KIA RIO

Since 2000 of release

Repair and car operation



Kia Rio
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, А5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
- 7. Coupling
   7.1. Specifications
   7.2. Adjustment of a pedal of coupling
   7.3. Height of installation of a pedal of coupling
   7.4. A coupling disk
   7.5. Check of a casing of coupling with a press disk
   7.6. Check of a disk of coupling
   7.7. A casing of coupling and press a disk
   7.8. Replacement of the central bearing
   7.9. A coupling pedal
   7.10. A coupling cable
   7.11. The bearing of deenergizing of coupling
   7.12. A plug of deenergizing of coupling \squeezing the lever
+ 8. A transmission
+ 9. Axes and power shafts
+ 10. A suspension bracket
+ 11. Wheels and tyres
+ 12. A steering
+ 13. Brake system
+ 14. A body
+ 15. Air central air
+ 16. The electric equipment







7.7. A casing of coupling and press a disk Removal

PERFORMANCE ORDER
1. Remove a transmission.
2. Note mutual position of a casing of coupling and a flywheel. Gradually on a diagonal ослабьте bolts of fastening of coupling in gathering, turning each bolt on S a turn until action диафрагменной springs will stop and bolts can be unscrewed manually. Remove a casing of coupling with a press disk and a coupling disk.

The prevention

For an exception проворачивания a flywheel at a reversing of bolts establish special tool OK130 111 002 for blocking of a flywheel from проворачивания.


3. Turn out bolts of fastening of a flywheel.

Flywheel check

PERFORMANCE ORDER
1. Check up a condition of a surface of a friction of a flywheel on absence of cracks, пригара and deterioration of a surface. Traces of insignificant development or подгорания should be removed an emery paper.
2. Check up a condition of teeths of a gear wreath of a flywheel on absence of deterioration and выкашивания.
If it is necessary, replace a gear wreath of a flywheel as follows:

 – A blowtorch heat up a gear wreath of a flywheel and bring down it from a flywheel;
 – Heat up a gear wreath of a flywheel to temperature 250~300C and establish it on a flywheel.

The prevention

The oblique party of a gear wreath should settle down from outside the block of cylinders.


3. By the indicator of hour type measure flywheel palpation.

Palpation: 0,2 mm

If palpation exceeds admissible value, перешлифуйте or replace a flywheel.

Maximum permissible size of repolishing of a flywheel: 0,5 mm

Check of the central bearing

PERFORMANCE ORDER
Hand finger turn the bearing with the appendix of the maximum effort in an axial direction. If the bearing is turned hardly, replace it.

Installation

PERFORMANCE ORDER
1. Clear a carving of bolts of fastening of a flywheel of the hermetic rests.
2. Before вворачиванием bolts put on their carving fresh hermetic.
3. Establish a flywheel and special adaptation OK130 111 002, block it from проворачивания.

4. In certain sequence tighten bolts of fastening of a flywheel.

The inhaling moment: 96–103 Nm

5. If the new flywheel is established it is necessary to establish the central bearing in a flywheel.