The prevention Before installation grease an external ring of the bearing of differential.
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1. Establish differential in картер transmissions. |
The prevention Be convinced that have not damaged an oil sealing ring at installation of a primary shaft.
Before installation grease a working edge of a sealing ring.
Grease the second external ring of the bearing in картере transmissions.
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2. Establish in gathering primary and secondary shaft in картер transmissions. |
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3. Establish a plug 3-oj/4th transfers on sliding муфту 3-ej/4th transfers, then insert a rod 5-oj/back transfers to a plug and establish a pin of fastening of a rod 5-oj/back transfers. |
The prevention At installation use a new cylindrical pin.
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| 4. Combine the lever of a rod of switching 5-oj/back transfers with a rod 5-oj/back transfers and fix a cylindrical pin. |
| 5. After rod installation 3-ej/4th transfers to a plug 3-ej/4th transfers, establish a plug 3-ej/4th transfers to the lever of a rod of switching 3-ej/4th transfers. |
The prevention At installation use a new cylindrical pin.
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6. Combine the lever of a rod of switching 3-ej/4th transfers with a rod and fix a cylindrical pin. |
| 7. Combine a switching rod 3-ej/4th transfers with a switching plug 3-ej/4th transfers and fix a cylindrical pin. |
| 8. Collect a switching plug 1-oj/2nd transfers with sliding муфтой 1-oj/2nd transfers and establish a rod 1-oj/2nd transfers. |
The prevention At installation use a new cylindrical pin.
At installation use a new E-shaped lock ring.
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9. Combine a switching rod 1-oj/2nd transfers with a switching plug 1-oj/2nd transfers and fix a cylindrical pin. |
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10. Establish an E-shaped lock ring on a rod 5-oj/back transfers. |
| 11. Combine in a projection the lever of a backing with the rod lever 5-oj/back transfers and establish the backing lever on the case муфты. |
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12. Establish a new sealing ring on a return shaft of a gear change. |
The prevention Establish a sealing ring so that it settled down in an external flute.
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13. Insert a shaft into the lever of inclusion of a backing.
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| 14. Establish a pin. |
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15. Establish the lever of a spring and fix bolts.
The inhaling moment: 7,8–11,3 Nm
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16. Establish the block of management and fix bolts.
The inhaling moment: 7,8–11,3 Nm
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The prevention At installation of the block of management consider length of bolts (length of bolt A more B).
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17. Establish an intermediate shaft and a backing gear wheel. |
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18. Establish a magnet. |
The prevention Clear hermetic from interfaced surfaces картера couplings and transmissions.
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19. Apply a thin film hermetic Threebond 1216T or 1216TB on interfaced surfaces картера couplings and transmissions. |
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20. Establish картер transmissions on картер couplings and fix bolts.
The inhaling moment: 18,6–25,5 Nm
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21. Screw a bolt of fastening of an intermediate shaft of a gear wheel of a reverse gear.
The inhaling moment: 18,6–25,5 Nm
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The prevention As the length of springs of clamps differs from each other correctly choose and establish springs on the places.
Length of a spring of a clamp: 5-oj/back year it is more than 1-oj/2nd, 3-ej/than 4th transfers.
Put hermetic on a carving of a stopper of a clamp.
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22. Establish a steel ball and a spring and screw a clamp stopper. The inhaling moment: 15–20 Nm
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| 23. Establish a conducted gear wheel of 5th transfer. |
The prevention As the form of a ring of the synchronizer differs from each other at assemblage it it is necessary to consider.
In a ring of the synchronizer of transfer of a backing there are admissions of teeths in three places.
Pay attention to a direction of installation of the plug of a gear wheel of 5th transfer.
Length: A> B
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| 24. Establish the plug of a gear wheel of 5th transfer, a gear wheel of 5th transfer and a synchronizer ring |
The prevention Establish a lubricant flute of the plug of a gear wheel of 5th transfer from outside gear wheels of 5th transfer.
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25. Establish a plug of 5th transfer to a flute of the synchronizer of 5th transfer. |
| 26. Establish a synchronizer ring. |
| 27. Establish on a primary shaft муфту the synchronizer and конусное a reverse gear ring. |
The prevention At installation use a new cylindrical pin.
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| 28. Fix a plug of 5th transfer by a cylindrical pin. |
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29. Simultaneously include gear wheels of 1st and 2nd transfers that the primary shaft of a transmission was not turned. |
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30. Adaptation OK201 171 010 block a primary shaft of a transmission. |
The prevention At installation use a new counternut.
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| 31. Tighten a counternut and for its fixing from отворачивания bend fillets of a plate fixing a counternut The inhaling moment: 127–206 Nm |
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32. By the indicator of hour type measure люфт gear wheels of 5th transfer and конусной backing plugs.
Люфт:
Gear wheels of 5th transfer: 0,07–0,39 mm
The konusnoj plug of a backing: 0,1–0,25 mm
If люфт exceeds admissible limits, repeatedly disassemble and collect a transmission.
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The prevention Clear hermetic from interfaced surfaces of a back cover and картера transmissions.
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33. Apply a thin film hermetic Threebond 1216T or 1216TB on interfaced surfaces картера a transmission and a back cover. |
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34. Establish a back cover taking into account position of deepening for конусной plugs of a backing and fix bolts.
The inhaling moment: 7,8–11,3 Nm
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| 35. Establish a washer on the switch of a lantern of a backing and screw the switch. The inhaling moment: 20–29,4 Nm |
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36. Establish the gauge of speed to the conducted mechanism of a speedometer.
The inhaling moment: 7,8–11,3 Nm
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37. Establish the plug on draught of a gear change. |
| 38. Establish the bearing and a plug of deenergizing of coupling. |
| 39. Remove a transmission from stand OK130 990 007 with adapter OK130175011A. |
The prevention Do not damage картер a transmission.
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40. A screw-driver and a hammer beat out an external ring of the bearing of a secondary shaft with картера transmissions. |