KIA RIO

Since 2000 of release

Repair and car operation



Kia Rio
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, А5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
- 8. A transmission
   + 8.1. A mechanical transmission
   - 8.2. Automatic transmission F4E–K
      8.2.1. Specifications
      8.2.2. Check of work and adjustment of position of the lever of the selector
      8.2.3. Testing of teamwork of an automatic transmission and the engine for the motionless car (stall test)
      8.2.4. Time lag testing (Lag test)
      8.2.5. Pressure check трансмиссионной liquids
      8.2.6. Check of level and liquid replacement in an automatic transmission
      8.2.7. Procedure of replacement of a liquid in the converter of an automatic transmission
      8.2.8. Leaks of a liquid from an automatic transmission
      8.2.9. Replacement of oil sealing rings
      8.2.10. Removal and installation of an automatic transmission
      8.2.11. Repair of an automatic transmission
      8.2.12. A radiator of cooling of a liquid of an automatic transmission
      8.2.13. The block of valves
      8.2.14. The case of regulating valves
      8.2.15. The oil pump
      8.2.16. Check of resistance of the gauge of frequency of rotation of an entrance shaft \of a turbine wheel
      8.2.17. Check of resistance of the gauge of speed
      8.2.18. The switch of operating modes of transmission O\D
      8.2.19. The switch of a range of a transmission
      8.2.20. The gauge of temperature of an automatic transmission
      8.2.21. Electromagnetic valves
      8.2.22. The linear electromagnetic valve
      8.2.23. The selector lever
      8.2.24. Repair of the lever of the selector
      8.2.25. Check of functioning of the mechanism of blocking of the lever of the selector
+ 9. Axes and power shafts
+ 10. A suspension bracket
+ 11. Wheels and tyres
+ 12. A steering
+ 13. Brake system
+ 14. A body
+ 15. Air central air
+ 16. The electric equipment







8.2.10. Removal and installation of an automatic transmission
THE GENERAL DATA

Automatic transmission

1 – the case of the air filter;
2 – a socket of the gauge of frequency of rotation of an entrance shaft / of a turbine wheel;
3 – a bolt of fastening of a wire of "weight";
4 – a socket of the gauge of speed;
5 – a socket of the switch of a range of a transmission;
6 – a selector cable;
7 – a socket of the electromagnetic valve;
8 – a socket of the gauge of position of a cranked shaft;
9 – a socket of the gauge of oxygen;
10 – hoses of a radiator of an automatic transmission;
11 – the top bolts of fastening of the converter;
12 – a wheel and the tyre;
13 – a mudguard;
14 – каталитический neutralizer;
15 – a cover;
16 – bolts of fastening of the oil pallet to картеру transmissions;
17 – a tip of steering draught;
18 – longitudinal draught of a forward suspension bracket;
19 – the spherical hinge of the bottom lever of a forward suspension bracket;
20 – a plate of protection of the engine;
21 – a power shaft;
22 – a support of the engine №1;
23 – a support of the engine №2;
24 – an automatic transmission;
25 – draught of the stabilizer of cross-section stability;
26 – the stabilizer of cross-section stability.

Removal

PERFORMANCE ORDER
1. Disconnect a wire from negative and positive plugs of the storage battery.
2. Lift the car and fix on support.
3. Establish the reception pallet under a stopper plum of a liquid of an automatic transmission.
4. Remove заборник fresh air.
5. Disconnect a socket of the gauge of frequency of rotation of an entrance shaft / of a turbine wheel, the solenoid and a socket of the switch of a range of a transmission.
6. Turn out a bolt of fastening of a wire of "weight" to the top part картера transmissions and disconnect a wire.
7. Disconnect a socket of the gauge of speed of the car from the right party картера transmissions.
8. Remove an U-shaped clip of fastening of a cover of a cable of the selector to a transmission arm.
9. Turn out a nut and remove a washer of fastening of a cable of the selector to the lever of an automatic transmission.

10. Disconnect a socket of the gauge of an angle of rotation of a cranked shaft.

11. Disconnect a socket of the gauge of oxygen.
12. Disconnect hoses of a radiator of an automatic transmission.
13. Turn out two top bolts of fastening of the converter.
14. Special adaptation OK201 170 AA0 support the engine so that the engine weight was perceived by the adaptation.
15. Remove forward wheels.
16. Turn out screws and remove a mudguard of a motor compartment.
17. Turn out two nuts and remove an U-shaped clip catalytic neutralizer.
18. Remove каталитический neutralizer.
19. For access to bolts of fastening of the converter of a twisting moment remove заглушку. Turn out four bolts of fastening of the converter of a twisting moment. For access to bolts consistently turn a cranked shaft of the engine.
20. Turn out the bottom bolt of fastening of a starter.
21. Turn out four bolts of fastening of the oil pallet of a transmission to the engine.
22. Remove шплинты, turn out nuts and disconnect the left and right tips of steering draughts from rotary fists.
23. Remove longitudinal draughts of a forward suspension bracket in a following order:

      – Remove шплинты and turn out nuts from outside the bottom levers of a forward suspension bracket;
      – Turn out bolts and remove longitudinal draughts of a forward suspension bracket.
24. Turn out a coupling bolt, mount wring out the bottom lever downwards and separate a pin of the hinge from a rotary fist from two parties of the car.
25. Turn out nuts of fastening of support of the engine №1и 2.
26. Turn out two bolts and nuts and remove a plate of protection of the engine.
27. Remove the stabilizer and earrings of the stabilizer of cross-section stability.
28. Insert mount between an internal SHRUS of a power shaft and a transmission and easy blow on mount take a power shaft from a transmission.
29. Establish instead of power shafts special заглушки OK201 270 014 that adjustment of semiaxial gear wheels of differential was not broke.
30. Turn out bolts of fastening of a support №2 power units.
31. Support a transmission a jack.
32. Turn out two bottom bolts of fastening of a casing of the converter on the forward and back parties of a transmission.
33. Slowly lower the engine, inclining a transmission to the earth.
34. Being careful separate a transmission from the engine and slowly lower it under the car.

Installation

PERFORMANCE ORDER
1. On a jack lift a transmission and establish it under the car.
2. Slowly lifting and moving to the engine, establish a transmission into place.
3. Fix a transmission on the engine four bolts, two from above and two sideways.

The inhaling moment: 64–89 Nm

4. Lower a jack.
5. Remove plastic заглушки OK201 270 014 from a transmission.

6. Establish a support of the engine №2 and fix its three bolts.

The inhaling moment:
Bolts: 43–54 Nm
Nuts: 67–93 Nm

7. Establish a starter and a wire of connection with "weight".
8. Establish a support of the engine №1 and fix its three bolts.

The inhaling moment: 43–52 Nm

9. Establish a lock ring on the internal end of a power shaft.
10. A push insert a power shaft into a transmission, thus a cut of a lock ring should settle down from above.


11. Establish pins of spherical hinges of the left and right bottom levers in rotary fists and fix their coupling bolts.

The inhaling moment: 54–68 Nm

12. Establish the left and right earrings of the stabilizer and fix them.

The inhaling moment: 43–60 Nm

13. Establish longitudinal draughts as follows:

      – Establish a forward part of draught and fix its bolt;

The inhaling moment: 118–147 Nm
      – Establish a back part of draught on the bottom lever after plug installation in draught;
      – Screw a nut and fix its new шплинтом.

14. Screw four bolts of fastening of a transmission to the oil pallet of the engine and establish a cover.

The inhaling moment: 37–52 Nm

15. Screw four nuts of fastening of the converter of a twisting moment. For вворачивания other nuts consistently turn a cranked shaft of the engine.

The inhaling moment: 34–49 Nm

16. Establish a plate of protection of the engine and fix its bolts and nuts.

The inhaling moment: 64–89 Nm

17. Establish support №1 and №2 power units.

The inhaling moment: 38–51 Nm

18. Establish and fix каталитический neutralizer.

The inhaling moment: 37,2–51,9 Nm

19. Establish an U-shaped clip catalytic neutralizer and tighten two nuts.

The inhaling moment: 37,2–51,9 Nm

20. Establish a mudguard.

21. Establish forward wheels and fix their nuts.

The inhaling moment: 64–89 Nm

22. Pull entrance and target hoses over tubes of a liquid of an automatic transmission so that end faces of hoses have reached fillets on tubes.
23. Establish a hose clip on a hose in the centre of marks and under the corner shown in drawing.
24. Lower the car.
25. Remove special adaptation OK201 170 AA0, supporting the engine.
26. Connect a socket of the gauge of oxygen.
27. Connect a socket of the gauge of position of a cranked shaft.
28. Connect a socket of the electromagnetic valve.
29. Connect a socket of the switch of a range of a transmission.

30. Establish a washer and screw a nut of fastening of a cable of the selector to the lever of an automatic transmission. Establish an U-shaped clip.

The inhaling moment: 32–46 Nm

31. Connect a socket of the gauge of speed of the car.
32. Connect a socket of the gauge of frequency of rotation of an entrance shaft / of a turbine wheel.
33. Establish the case of the air filter.
34. Connect a wire to the negative plug of the storage battery.
35. Fill in трансмиссионную a liquid in an automatic transmission.
36. Adjust a cable of management of a transmission.