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1. Combine a cover of bearings with directing bolts and press it, as is shown in drawing. The inhaling moment: 10,8–13,7 Nm |
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2. Tapping with a plastic hammer establish in gathering an intermediate gear wheel and a target gear wheel. |
3. Establish the bearing case:
– Establish the bearing case on a converter casing;
– Combine deepening on intermediate to a shaft with a label on the bearing case;
– A hammer and thin выколоткой establish a cylindrical pin;
– Screw eleven bolts. The inhaling moment: 19–25 Nm
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4. Establish a parking stopper:
– Establish a stopper of a parking and a shaft;
– Establish a spring and a lock ring.
– Manually move a shaft and be convinced that the parking stopper works. |
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5. Establish a support of the modulator and fix new bolts. The inhaling moment: 15–17 Nm |
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6. Establish the lever of a clamp and a returnable spring. |
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7. Establish the parking lever. |
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8. Establish the holder of the lever and a bolt. The inhaling moment: 7,9–10,7 Nm |
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9. Establish a plate and a shaft:
– Establish a plate a washer and nuts;
– Tighten nuts the demanded moment. The inhaling moment: 42–54 Nm
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10. Establish differential in a converter casing. Establish special adaptation OK201 270 014. |
11. Establish a new oil sealing ring on the block of a target gear wheel. |
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12. Establish the exit case on a target gear wheel and establish a bearing ring on the exit case. External diameter of the bearing: 72,1 mm
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13. Apply a thin film silicone hermetic TB-1217B on interfaced surfaces of a casing of the converter and картера transmissions. |
14. Establish new sealing rings on a converter casing. |
The prevention Check up that hermetic will not be squeezed out in channels for greasing at installation картера transmissions.
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15. Fix картер transmissions to a converter casing. The inhaling moment: 38–51 Nm
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16. For support of a shaft of the turbine establish special adaptation OK201 190 019. |
17. Establish a shaft of the turbine and the block of coupling 3–4:
– Collect a shaft of the turbine and the block of coupling 3–4;
– Check up that the axial bearing is established properly;
– Establish a shaft of the turbine and the block of coupling 3–4 in картер transmissions as assemblage. |
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18. Establish an internal gear wheel:
– Establish an internal gear wheel in the exit case;
– Establish a spring lock ring. |
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19. Establish planetary assemblage:
– Check up that the axial bearing and a surface качения the bearing are established properly;
– One hand keep a shaft of the turbine from проворачивания;
– Establish planetary assemblage and a drum of coupling 3–4, turning it. |
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20. Establish brake tapes of the lowest transfers, transfers of a backing and a drive plate. |
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21. Establish a fastening plate. |
22. Establish a spring lock ring. |
23. To establish a frictional disk. |
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24. To establish unilateral coupling №2:
– Hold unilateral coupling №2 horizontally;
– Establish it, turning planetary assemblage counter-clockwise;
– Establish a spring lock ring. |
25. Establish анкерную a rack and a shaft. |
The prevention The lock of a brake tape 2–4 and анкерная a rack are held apart, as is shown in drawing.
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26. Establish a brake tape 2–4 in картере transmissions so that the tape was completely free. |
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27. Establish a small solar gear wheel and unilateral coupling №1:
– Check up that the axial bearing and a surface качения the bearing are established in correct position;
– Turning, establish a small solar gear wheel and unilateral couplings №1. |
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28. Establish coupling of a forward / backing:
– Check up that the axial bearing is established in correct position;
– Turning, establish coupling of a forward / backing. |
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The prevention The height of installation of coupling of a forward / backing in relation to a flange картера transmissions is various.
The maximum height: 0,9 mm
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29. Establish a spring lock ring in deepening of a shaft of the turbine. |
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30. Measure a backlash between a flange and a bearing end face качения as follows:
– Establish the bearing on coupling of a forward / backing;
– Remove preliminary established surface качения and a lining;
– Establish the thickest lining (2,2 mm) on the oil pump;
– Establish the oil pump on coupling assemblage, without establishing a lining of the oil pump.
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The prevention At this stage do not establish a lining of the oil pump.
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– Measure a backlash And between картером transmissions and the oil pump;
– According to the measured backlash choose a lining of a certain thickness;
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Backlash And, mm
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Thickness of a lining, mm
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0,091–1,01
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1,2
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0,71–0,90
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1,4
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0,51–0,70
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1,6
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0,31–0,50
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1,8
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0,11–0,30
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2,0
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0–0,10
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2,2
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– Remove the oil pump;
– Establish a surface качения the bearing and a new lining on the oil pump;
– Establish the oil pump on a transmission. The inhaling moment: 19–25 Nm |
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31. Check up adjustment of brake tapes 2–4 as follows:
– Establish the servo-driver piston on adaptation OK201 190 021;
– Establish a sealing ring of round section on the holder of the servo-driver with adaptation OK201 190 021;
– Grease a sealing ring of round section with a liquid for automatic transmissions and establish assemblage of a tape of the servo-driver with the adaptation in картер transmissions and fix a spring lock ring; |
The prevention Check up that brake tapes of 2-4 transfers are located opposite to a core of the piston of the servo-driver.
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– Establish a measuring tip of the indicator of hour type in an end face of a core of the piston; |
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– Submit compressed air through the channel of giving of a liquid with the air nozzle, condensed by rubber and measure a core course;
Pressure of air: a maximum 392 кПа
Core course: 1,0–7,0 mm |
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– If the core course does not correspond demanded, choose a corresponding core; Length of a core of the piston mm: 95,0, 95,5, 96,0, 96,5, 97,0, 97,5, 98,0, 98,5, 99,0
– Remove assemblage of a tape of the servo-driver with the adaptation. |
The prevention At removal do not damage a spring lock ring.
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32. Establish the servo-driver in картер transmissions:
– Establish a spring of the servo-driver and servo-driver assemblage.
– Establish a spring lock ring.
– Establish a brake tape 2–4 on a core of the servo-driver of the piston. |
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33. Combine the mechanical valve with a pin on a plate and establish the case of the regulating valve.
The inhaling moment: 7,9–10,7 Nm
Length of bolts (measured from the head basis):
And: 30 mm
In: 50 mm
With: 14 mm |
34. Connect the electromagnetic valve and a socket of the gauge of temperature of a liquid in an automatic transmission. |
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35. Connect a socket of the electromagnetic valve. |
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The prevention Establish magnets in the oil pallet in the places shown in drawing.
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36. Establish a new lining and the oil pallet and fix its nineteen bolts. The inhaling moment: 8,4–10,7 Nm |
37. Establish an entrance and target pipe. |
38. Establish the gauge of speed and the mechanism of a drive of a speedometer. |
39. Establish the gauge of an angle of rotation of a cranked shaft. |
40. Establish an arm. |
41. Establish the switch of a range of a transmission:
– Manually turn a shaft in position N;
– Establish the switch of a range of a transmission;
– Tighten bolts of fastening of the switch of a range of a transmission;
The inhaling moment: 7,9–10,7 Nm
– Check up that position of the lever of the selector and the indicator of the chosen position coincide.
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42. Remove a transmission from the special adaptation 130 990 007/OK130 175 011A. |
43. Establish a new sealing ring and a pipe of the index of level and oil pouring. The inhaling moment: 7,9–10,7 Nm
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44. Establish the gauge of frequency of rotation of an entrance shaft / of a turbine wheel. The inhaling moment: 7,9–10,7 Nm
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45. Establish a shaft of the oil pump. |
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46. Establish a sealing ring on a turbine shaft. |
47. Fill the converter with a liquid for automatic transmissions.
Type of a liquid for an automatic transmission: SK ATF SP–III or DIAMOND ATF SP–III |
The prevention At filling with a liquid hold the converter in vertical position. Do not pour a liquid.
If the converter is not established easily, do not apply to it the big efforts: establish carefully.
Do not damage a sealing ring of a shaft of a turbine wheel.
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48. Establish the converter in a converter casing, turn it for combination of grooves. |
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49. Check up correctness of installation of the converter, measuring distance And between an end face of the converter and a flange картера transmissions. Distance A: 13.6 mm |