KIA RIO

Since 2000 of release

Repair and car operation



Kia Rio
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, А5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
- 8. A transmission
   + 8.1. A mechanical transmission
   - 8.2. Automatic transmission F4E–K
      8.2.1. Specifications
      8.2.2. Check of work and adjustment of position of the lever of the selector
      8.2.3. Testing of teamwork of an automatic transmission and the engine for the motionless car (stall test)
      8.2.4. Time lag testing (Lag test)
      8.2.5. Pressure check трансмиссионной liquids
      8.2.6. Check of level and liquid replacement in an automatic transmission
      8.2.7. Procedure of replacement of a liquid in the converter of an automatic transmission
      8.2.8. Leaks of a liquid from an automatic transmission
      8.2.9. Replacement of oil sealing rings
      8.2.10. Removal and installation of an automatic transmission
      8.2.11. Repair of an automatic transmission
      8.2.12. A radiator of cooling of a liquid of an automatic transmission
      8.2.13. The block of valves
      8.2.14. The case of regulating valves
      8.2.15. The oil pump
      8.2.16. Check of resistance of the gauge of frequency of rotation of an entrance shaft \of a turbine wheel
      8.2.17. Check of resistance of the gauge of speed
      8.2.18. The switch of operating modes of transmission O\D
      8.2.19. The switch of a range of a transmission
      8.2.20. The gauge of temperature of an automatic transmission
      8.2.21. Electromagnetic valves
      8.2.22. The linear electromagnetic valve
      8.2.23. The selector lever
      8.2.24. Repair of the lever of the selector
      8.2.25. Check of functioning of the mechanism of blocking of the lever of the selector
+ 9. Axes and power shafts
+ 10. A suspension bracket
+ 11. Wheels and tyres
+ 12. A steering
+ 13. Brake system
+ 14. A body
+ 15. Air central air
+ 16. The electric equipment







8.2.15. The oil pump
THE GENERAL DATA

The oil pump

1 – a surface качения the bearing (replace if necessary);
2 – sealing rings (replace);
3 – a cover of the oil pump;
4 – a flange of the oil pump;
5 – an internal rotor;
6 – an external rotor;
7 – a washer (replace);
8 – a spring;
9 – bypass the pressure valve;
10 – a casing of the oil pump;
11 – a stopper.

Dismantling

PERFORMANCE ORDER
1. Remove a surface качения the bearing.
2. Remove four sealing rings.
3. In sequence resulted in drawing, in regular intervals, for some passes, ослабьте also turn out bolts. Uncover the oil pump from a casing of the oil pump.

The prevention

Do not use the puncher for removal of external and internal rotors of the oil pump.


4. Note mutual position of external and internal rotors and remove them from a casing of the oil pump.
5. Turn out a stopper and remove a washer, a spring and the pressure valve.

Check

PERFORMANCE ORDER
1. Establish an external rotor and an internal rotor.
2. Measure a backlash between a casing of the oil pump both external and internal rotors not less than in four places on their circles.

Backlash
Nominal backlash: 0,02–0,04 mm
Maximum permissible backlash: 0,05 mm

3. If the backlash differs from demanded, replace the oil pump in gathering.
4. Measure a backlash between a ledge of the oil pump and an internal rotor at least in four places and calculate average value.

Internal diameter
The nominal: 0,04–0,115 mm
Maximum permissible: 0,125 mm

5. If the backlash differs from demanded, replace the oil pump in gathering.

Spring check

PERFORMANCE ORDER
1. Check up the sizes of a spring in a free condition.

The sizes of a spring:
External diameter: 11,8 mm
Length: 53,0 mm
Number of coils: 12,0
Diameter of a wire of a spring: 1,2 mm

2. If the sizes of a spring differ from demanded, replace the oil pump in gathering.

Check of the valve of pressure

PERFORMANCE ORDER
1. Measure external diameter of the valve of pressure.

Nominal diameter: 14,00 mm
Maximum permissible diameter: 13,98 mm

2. If diameter less maximum permissible, replace the oil pump in gathering.

Assemblage

PERFORMANCE ORDER
1. Establish bypass the valve of pressure and a spring in a casing of the oil pump and check up that the valve moves freely, without jammings.
2. Establish a new washer and a stopper.

The inhaling moment: 32–47 Nm

3. Combine the labels put before removal, and establish external and internal rotors.
4. Establish a flange of the oil pump.
5. Establish a cover on a casing of the oil pump.

6. Gradually, in certain sequence tighten six bolts of fastening of a cover.

The inhaling moment: 8,1–10,9 Nm

7. Establish a shaft of the oil pump and rotating pump rotors check up pump work.
8. Establish four sealing rings.
9. Put a layer of technical vaseline on surfaces качения the bearing and establish it on a cover of the oil pump.

External diameter of a surface качения the bearing: 88.0 mm