KIA RIO

Since 2000 of release

Repair and car operation



Kia Rio
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, А5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. A transmission
- 9. Axes and power shafts
   9.1. Specifications
   9.2. Check of a condition of a protective cover
   9.3. Reliability check шлицевого connections
   9.4. Power shaft replacement
   9.5. Power shaft repair
   + 9.6. A forward axis
   9.7. A back axis
   9.8. Adjustment of a tightness of bearings of a back wheel
+ 10. A suspension bracket
+ 11. Wheels and tyres
+ 12. A steering
+ 13. Brake system
+ 14. A body
+ 15. Air central air
+ 16. The electric equipment







9.4. Power shaft replacement

Removal

PERFORMANCE ORDER
1. Lift the car and fix on support.
2. Merge oil from a transmission.
3. Remove a wheel.
4. Unbend a fillet and ослабьте, but do not turn out, a nut of fastening of a power shaft to a nave.

The prevention

At easing of a nut of fastening of a power shaft to a nave press a brake pedal to prevent проворачивание a wheel and a power shaft.


5. Turn away a nut of fastening of longitudinal draught of a forward suspension bracket.
6. Turn out a coupling bolt of fastening of the spherical hinge to a rotary fist.
7. Mount wring out the bottom lever downwards and separate a pin of the hinge from a rotary fist.

The prevention

Do not damage a protective cover of the spherical hinge.


8. Disconnect an earring of the stabilizer of cross-section stability from the bottom cross-section lever of a forward suspension bracket.
9. Insert mount between an internal SHRUS of a power shaft and a transmission and easy blows on mount take a power shaft from a transmission.

The prevention

At extraction of a power shaft from a transmission at once do not apply the big efforts, and made efforts increase gradually.


10. Turn away a nut of fastening of a power shaft to a nave of a forward wheel.
11. Take a power shaft from a nave of a forward wheel.

The prevention

At power shaft extraction be careful not to damage an oil sealing ring.

If the power shaft densely sits in a nave of a forward wheel, spray пропиточный aerosol solvent on area шлицов and then repeatedly screw a nut with a fillet so that it settled down flush with a shaft end face. Striking on a nut a brass hammer, beat out a power shaft from a nave.


12. Take a power shaft from a transmission. Remove a lock ring from an internal SHRUS of a power shaft.
13. Establish instead of power shafts special заглушки OK130 111 002 that semiaxial gear wheels of differential were not displaced.

Installation

PERFORMANCE ORDER
1. Establish a new lock ring on the internal end of a power shaft.
2. Grease the end of the power shaft established in a transmission.
3. A push insert a power shaft into a transmission, thus a cut of a lock ring should settle down from above.

The prevention

Do not damage a protective cover of the SHRUS and an oil sealing ring at power shaft installation in a transmission.


4. Grease the end of the power shaft established in a nave of a forward wheel.
5. Insert a power shaft into a nave of a forward wheel.

The prevention

At power shaft installation in a nave of a forward wheel do not damage an oil sealing ring.


6. By hand screw a nut of fastening of a power shaft to a nave of a forward wheel.
7. Establish pins of the spherical hinge of the bottom lever in a rotary fist.

The prevention

Do not damage a protective cover of the spherical hinge.


8. Insert a bolt and screw a nut of fastening of a pin of the spherical hinge of the bottom lever of a forward suspension bracket.

The inhaling moment: 54–68 Nm

9. Tighten a nut with a fillet of fastening of a power shaft and hammer in a nut fillet into a power shaft groove.

The inhaling moment: 157–234 Nm

10. Freely screw nuts of fastening of an earring of the stabilizer. Definitively tighten nuts on the car standing on wheels.

The inhaling moment: 43–60,8 Nm

11. Establish longitudinal draught of a forward suspension bracket and fix a nut, having tightened its demanded moment.

The inhaling moment: 118–147 Nm

12. Establish a forward wheel.

The prevention

After installation pull a power shaft outside and be convinced that it is reliably fixed by a lock ring.

Do not hammer in a nut fillet into a power shaft groove the sharp tool. Be convinced that the nave of a forward wheel easily turns by hand.


13. Fill in oil in a transmission.